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Uzbekistan started to manufacture mineral wool cylinders

Private company Javohir Grand Biznes ЧФ started to produce mineral wool cylinders (based on basalt fiber) with a synthetic matrix.

The main activity of Global Basalt Engineering LLC is creation of effective productions on release of continuous basalt fiber (СBF) with technologies of the last generation and composites on the basis of СBF (Basalt Fiber-Reinforced Polymer Composites as BFRP).

Mineral wool cylinders on a synthetic matrix can be produced both with aluminum foil coating (laminated cylinders) and without coating. A special longitudinal section facilitates the installation of the cylinders on the pipeline.

The scope of mineral wool cylinders application: heating pipe networks of different types – pipelines insulation; almost all industries – insulation of process pipelines and gas pipelines.

The main properties of mineral wool cylinders: mineral wool cylinders is an effective material for thermal insulation; resistant to negative impact of oils, acids, alkalis, and other chemical elements; resistant to temperature extremes (fiber melting point exceeds 1000 °C); easy to install and technology-savvy (easy to cut even with household tools); durable and keep working properties throughout all the operation life.

Performance of mineral wool cylinders, semi-cylinders

Heat losses in the section of a straight pipeline insulated with conventional mineral wool (e.g. basalt mats) are 3.6 times higher than losses in a similar section insulated with basalt fiber cylinders. When conventional mineral wool is used, heat losses are as follows: during the first year of operation – 10%, the second year – 30%, and the third year – 45%, and average annual heat loss level is 28%.

When mineral wool cylinders are used, heat losses amount to 8% during all years of operation. This fact indicates a higher technology efficiency, which makes it possible to achieve annual energy savings of 20% (28% -8%).

Classical technology lies in wrapping the pipes with mineral wool or glass wool mats laminated with a fiberglass protection. In the process of pipes winding, the mats require significant human efforts, time consumption, they do not hold the shape well, and there is also an uneven covering layer thickness due to installer’s different efforts and overlapping edges.

The technology of pipelines insulation with mineral wool cylinders lacks these drawbacks. Convenient and quick installation of mineral wool cylinders with a meter in diameter helps both to minimize the influence of a “human factor”, and protective coatings (aluminum foil, sheet aluminum, galvanized steel) prevent insulation from mechanical damage, failure of insulation layer thickness and climatic impact.

Mineral wool insulation cylinders on a synthetic matrix are contemporary thermal-insulation material with high-performance thermal characteristics compared to previously produced materials which were used as thermal insulation materials for pipelines.

Countries: Uzbekistan

Industries: Energy, Oil & Gas

Technologies: Filament Winding

Terms: Cylinders, Pipes

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